Henan Aifite Intelligent Equipment Co., LTD.
In Wind Turbine Tower Production, the Application Scenarios and Advantages of Industrial Rail-mounted Electric Transfer Flatcars with Roller Frames
2026-01-06
In wind turbine tower production, the application scenarios and advantages of industrial rail-mounted electric transfer flatcars with roller frames are as follows:

I. Core Application Scenarios
* **Raw Material/Segment Transfer Between Processes:** Transferring raw materials (steel coils) from the raw material storage area to the rolling station, or transferring rolled tower sections to welding stations such as longitudinal seam welding and circumferential seam welding.
**Welding Process Support:** During the segmented welding process of the tower, the flatcar is transferred between different welding stations, while the roller frame on the platform allows for real-time adjustment of the tower angle, assisting welders in completing all-around welding operations.
**Inspection/Processing Connection:** Transferring welded tower sections to stations such as non-destructive testing (UT/MT), sandblasting and rust removal, and anti-corrosion coating. During transfer, the roller frame allows for fine-tuning of the tower's posture, directly supporting inspection/processing operations.
**Finished/Semi-finished Product Turnover:** Transferring completed tower sections to the quality inspection area, or from the quality inspection area to the finished product temporary storage area, awaiting subsequent assembly or shipment.
II. Key Advantages
* **Heavy Load Adaptability:** Capable of handling heavy loads (tens of tons) on a single section of wind turbine tower, ensuring stable transport of large components.
* **Improved Process Efficiency:** Integrated roller racks on the worktable eliminate the need for additional hoisting equipment to adjust the tower's posture. Processing/inspection can be carried out simultaneously during transport, reducing hoisting wait time between processes.
* **Precise Positioning:** Fixed rail-guided path enables millimeter-level positioning between processes, preventing positional deviations during the transport of large components and ensuring processing accuracy.
* **Safety and Environmental Protection:** High stability of rail-guided operation; electric drive produces no exhaust fumes and low noise, reducing safety risks during the transport of large components and complying with workshop environmental and safety regulations.
* **Automation Compatibility:** Can be integrated with the workshop's MES system to achieve automated transport between processes, adapting to semi-automated/automated production lines for wind turbine tower production, reducing manual intervention.
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